Silicone Extrusion Solutions: Custom Profiles for Industrial Sealing and Connectivity

Silicone rubber plays a pivotal role in industrial sealing, insulation, and connectivity applications. Its unique thermal stability, flexibility, and chemical resistance make it an ideal material for demanding environments, from aerospace to construction and electronics manufacturing. Reiss Manufacturing, with over a century of experience and a U.S.-based facility located in Blackstone, VA, specializes in delivering precision-engineered silicone extrusion solutions. These custom profiles are designed to meet the complex performance standards of OEMs across critical industries, offering durability, compliance, and customization at scale.

Custom Silicone Extrusion Capabilities

Reiss Manufacturing offers comprehensive silicone extrusion capabilities designed for both standard and highly specialized applications. The extrusion process involves pushing a custom-formulated silicone compound through a die to create continuous profiles with consistent cross-sections.

By maintaining full control over every aspect of production, from compound development to tooling and extrusion, we ensure that each component meets tight dimensional tolerances and industry-specific requirements.

In-House Tooling and Engineering

• Custom dies and tools are designed in-house for maximum control and flexibility
• Engineering support is available from prototype to full-scale production
• Advanced machinery accommodates various profile geometries and volumes

Dimensional Accuracy and Performance

• Tight control of tolerances ensures product consistency
• Capabilities include solid and sponge silicone extrusion
• Products are manufactured under ISO 9001:2015-certified processes

Material Expertise and Compounding

One of our core strengths lies in our custom rubber compounding capabilities. All silicone rubber formulations are developed in-house, allowing customers to specify performance characteristics such as durometer, color, and regulatory compliance.

Silicone Rubber Grades and Options

• Standard and high-performance grades available
• Solid, sponge, and closed-cell silicone types
• Conductive, flame-retardant, and high-temperature formulations

Standards and Certifications

Our compounds can be formulated to meet the following:

• FDA (21 CFR 177.2600)
• ASTM D2000 classifications
• MIL Spec and other defense-related standards

These certifications ensure compatibility in regulated industries, including food processing, medical device manufacturing, and aerospace systems.

Application-Specific Extrusion Profiles

Reiss Manufacturing designs and manufactures custom silicone extrusion profiles to support a wide range of functions, including sealing, insulation, vibration damping, and fluid transfer.

Common Profile Types

• Tubing – for medical, laboratory, and fluid transfer systems
• Gaskets and Seals – for enclosures, housings, and industrial equipment
• Custom Geometries – tailored to fit unique OEM specifications

Industry Applications

1. Aerospace
   • High-temp seals for engine components and cabin interiors
   • Lightweight silicone profiles for insulation and EMI shielding
2. Automotive
   • Under-hood gaskets, EV battery seals, and thermal management profiles
   • Weatherproofing for exterior trims and lighting assemblies
3. Medical
   • Biocompatible tubing and seals for use outside of the body
   • Precision extrusions for fluid handling and surgical systems
4. Industrial OEMs
   • Custom profiles for electronics, lighting, and environmental sealing
   • High-durability components for repetitive stress environments

Advantages of Choosing Reiss for Silicone Extrusion

OEMs and manufacturers choose Reiss Manufacturing not only for product performance, but also for a vertically integrated production model that ensures consistency, speed, and quality.

U.S.-Based Production and Fast Turnaround

• One manufacturing facility strategically located in Blackstone, VA.
• Streamlined communication and logistics for domestic clients
• Fast lead times and scalable production volumes

Full Vertical Integration

• From raw material compounding to final extrusion and finishing
• Reduced risk of supply chain disruptions
• Enhanced quality assurance at every stage

In-House Testing and Quality Control

• Physical, mechanical, and environmental testing capabilities
• Materials validated for aging, compression set, and thermal resistance
• Compliance documentation provided for regulated industries

Partnering with Reiss Manufacturing

Reiss Manufacturing works closely with clients from concept to production, ensuring each extrusion profile meets exact design and functional requirements. Through collaborative engineering and R&D support, our team helps customers translate technical needs into manufacturable solutions.

Support from Concept to Scale

• Custom profile design assistance
• Prototyping for design validation
• Scalable production from short runs to high volumes

Customer-Centric Customization

• Color matching and surface finishes
• Multi-durometer and co-extrusion options
• Tailored formulations for unique application needs

Contact Reiss Manufacturing Today

For OEMs and industrial manufacturers seeking high-quality silicone extrusion solutions, Reiss Manufacturing offers the expertise, technology, and reliability to support even the most complex applications. Whether it’s sealing, insulation, or custom connectivity, we deliver performance-driven results with precision and speed. Contact us to start your project today.